Acid-Resistant Castable
Alkali- & Acid-Resistant CastablesPetrochemical

Acid-Resistant Castable

Acid-resistant castable with acidic/neutral aggregates, SiO₂≥75% and acid resistance ≥97%, serving to 1200℃. Withstands acid gases, acid liquids and condensing acid over long periods.

Technical Data

Max. Service Temp.1200℃
SiO₂ Content≥75%
Bulk Density2.05 g/cm³
Acid Resistance≥97%

Description

Acid-Resistant Castable

Material System & Positioning

Acid-resistant castable uses acid/neutral acid-resistant aggregate with SiO₂ ≥75%, acid resistance ≥97% and service up to 1200℃. It withstands long-term attack by acidic gases and liquids for chemical stacks, scrubbers and desulfurization equipment. It is Henan Songrui's dedicated grade for chemical flue-gas treatment systems.

Key Performance

  • High acid resistance: ≥97%, long-term resistance to acid gas and liquid.
  • Condensate resistance: stable under repeated acidic condensate.
  • Jointless: monolithic, excellent corrosion-resistant integrity.
  • No crumbling: resists loosening and spalling in acid-mist environments.

Applications

  • Chemical: stack linings, scrubbers, pickling tanks, desulfurization tower linings.
  • Power Boilers: FGD ducts and absorber linings.
  • Non-ferrous: smelting gas acid plants, sulfuric acid containment.

Selection Advice

Acid-resistant castable suits acidic media only, never basic media or high-temperature slag. Provide service parameters for formula selection by Henan Songrui's technical team.

Installation & Maintenance

Follow the acid-resistant material curing and drying schedule; control water and densify fully; clean the substrate for firm bonding.

Quality Assurance

Henan Songrui New Refractory Materials Co., Ltd. (Xuanhua Town Industrial Park, Henan) is a 2024 Class A taxpayer and SRDI SME. For selection, quotation or installation guidance, contact Manager Zheng (17513376789 / 17513376789@163.com).

Key Features

  • Acidic/neutral acid-proof aggregate against acid gas and liquor
  • High acid resistance for long acidic condensate exposure
  • For chemical stacks, scrubbers and FGD linings
  • Resists softening and spalling in acid-mist service
  • Monolithic jointless corrosion-resistant lining
  • Built to the acid-resistant cure and dry schedule

Typical Applications

Acid-resistant castable for acidic media and atmospheres:

  • Petrochemical: sulfur recovery combustion chambers and WHB linings, pickling tanks and chimney linings, sulfuric acid plant flues.
  • Non-ferrous: copper smelting acid plant ducts, zinc roaster gas systems.
  • Environmental: waste and hazardous waste incineration gas cleaning systems.
  • Advantage: service up to 1200℃, resistant to sulfuric/hydrochloric gases and condensates, good gas tightness.

FAQs

Applications of acid-resistant castable?

Sulfur recovery units, sulfuric acid plant flues, pickling tanks, incineration gas cleaning systems.

Temperature limit?

About 1200℃, strong resistance to acidic atmospheres and condensates.

Can acid- and alkali-resistant castables be mixed?

No—formulations differ completely; select by actual media: acid-resistant for acidic, alkali-resistant for alkaline.

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