Plastic Refractory
Other Monolithic RefractoriesIron & Steel Metallurgy

Plastic Refractory

Plastic refractory is rammed into place without formwork or excess water, Al₂O₃≥65%, 1600℃ max service. Ideal for complex shapes and repair without furnace shutdown.

Technical Data

Max. Service Temp.1600℃
Al₂O₃ Content≥65%
Bulk Density2.60 g/cm³
InstallationRamming / tamping

Description

Plastic Refractory

Material System & Positioning

Plastic refractory is a monolithic material with good plasticity, Al₂O₃ ≥65% and service up to 1600℃. Shipped as plastic pug, it is rammed into shape without formwork or heavy water addition, suiting irregular zones with good thermal shock resistance, high lining integrity and long life. It is Henan Songrui's professional grade for reheating/soaking furnace walls and arches.

Key Performance

  • Plastic forming: rammed pug, no formwork or heavy water.
  • Irregular-zone adaptability: suits complex shapes and uneven linings.
  • Thermal shock resistance: good resistance with high lining integrity.
  • Long life: hardens after baking for long service.

Applications

  • Steel & Iron: reheating furnace walls/arches, soaking furnace walls, rotary hearth furnace bottoms.
  • Non-ferrous: copper reverberatory furnace roofs, aluminum melting furnace linings.
  • Power Boilers: refractory belts, roof hanger zones.
  • Petrochemical: heater floors and walls.

Selection Advice

Choose plastic refractory for irregular, arched or formless zones; castables are more efficient for large regular linings. Store pug moisture-proof to prevent hardening.

Installation & Maintenance

Scarify between layers for integrity; ram fully and bake per the dedicated curve. Construction guidance available.

Quality Assurance

Henan Songrui New Refractory Materials Co., Ltd. (Xuanhua Town Industrial Park, Henan) is a 2024 Class A taxpayer and SRDI SME. For selection, quotation or installation guidance, contact Manager Zheng (17513376789 / 17513376789@163.com).

Key Features

  • Ships as plastic mud, rammed and pressed into place
  • No formwork and little water for odd sections
  • Good thermal shock resistance, monolithic body
  • For heater, soaking pit walls and arches
  • Hardens on drying with long life
  • Scarify between rammed layers for bonding

Typical Applications

Plastic refractory installed by ramming/pressing:

  • Steel & Iron: reheating furnace hearths and walls, soaking furnace linings, forge and annealing furnaces, sinter ignition furnaces.
  • Non-ferrous: aluminum melting furnace linings, copper reverberatory furnace repairs.
  • Ceramics: roller and tunnel kiln patching.
  • Advantage: service up to 1600℃, moldable for complex shapes, supports local patching, good thermal shock resistance.

FAQs

How is plastic refractory installed?

Rammed or pressed in plastic state, formable to any shape for irregular zones and local repairs—no formwork or curing.

Applications?

Reheating furnace hearths/walls, soaking furnaces, sinter ignition furnaces, aluminum melters—especially local patching.

Advantages vs castable?

Plastic is flexible in shape and supports in-service patching; castable gives better integrity for large new linings.

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