Dry Vibratable Mix
Other Monolithic RefractoriesNon-ferrous Metals

Dry Vibratable Mix

Dry vibratable mix is placed by vibration without water or baking. MgO≥90%, 1750℃ max service; it self-sinters on first heat into a dense working lining.

Technical Data

Max. Service Temp.1750℃
MgO Content≥90%
Bulk Density2.90 g/cm³
InstallationDry vibration

Description

Dry Vibratable Material

Material System & Positioning

Dry vibratable material is a dry monolithic refractory based on fused magnesia with MgO ≥90% and service up to 1750℃. No water is added—dry layers are vibration-compacted and self-sinter into a dense working lining using furnace heat at start-up, with strong resistance to molten metal. It is Henan Songrui's dedicated grade for medium-frequency and induction furnace crucibles.

Key Performance

  • No water: no mixing or drying, fast installation.
  • Self-sintering: dense working lining forms from furnace heat at start-up.
  • Erosion resistance: resists molten metal attack for induction crucibles.
  • Easy demolition: convenient installation and relining for alloy changes.
  • Multiple furnace types: medium/fain frequency and non-ferrous melting furnaces.

Applications

  • Steel & Iron: medium-frequency and line-frequency induction furnace crucibles.
  • Non-ferrous: copper, aluminum, zinc alloy induction furnace linings.
  • Foundry: investment casting induction crucibles.

Selection Advice

Dry vibratable material suits induction crucibles needing rapid relining; sintering temperature and metal type compatibility require melting process parameters for selection by Henan Songrui's technical team.

Installation & Maintenance

Compact in layers per datasheet; sinter using start-up heat; avoid rapid cooling that cracks the sintered layer.

Quality Assurance

Henan Songrui New Refractory Materials Co., Ltd. (Xuanhua Town Industrial Park, Henan) is a 2024 Class A taxpayer and SRDI SME. For selection, quotation or installation guidance, contact Manager Zheng (17513376789 / 17513376789@163.com).

Key Features

  • Dry vibrated placement, no water or preheating
  • Self-sinters on first heat into a dense working lining
  • Melt attack resistance for induction crucibles
  • Fast install and tear-out for multi-grade melting
  • For medium/mains frequency and non-ferrous induction furnaces
  • Layer vibration and first-heat sintering required

Typical Applications

Dry vibratable material forms without water by vibration:

  • Non-ferrous: induction melting furnace linings for Al, Cu, Zn (dry ramming), holding furnaces and ladles.
  • Steel & Iron: medium-frequency induction furnace linings, hot metal holding and pouring ladles.
  • Advantage: service up to 1600℃ (Al)/1700℃ (steel), fast install, dense sintered layer, easy lining removal, high thermal efficiency.

FAQs

How is dry vibratable installed?

Dry material is poured and vibrated in layers to density, sintering at temperature into an integral lining—no water or curing.

Main furnaces?

Induction melting furnaces for Al/Cu/Zn, medium-frequency furnaces, holding furnaces and ladles.

Why is lining removal easy?

Only the working face sinters; the back layer stays granular, so lining removal is fast and easy.

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