Andalusite Castable
Mullite CastablesIron & Steel Metallurgy

Andalusite Castable

Andalusite castable exploits the micro-expansion of mullitization to offset shrinkage, giving long-term volume stability. Al₂O₃≥72%, 1650℃ max service, excellent thermal-shock and creep resistance.

Technical Data

Max. Service Temp.1650℃
Al₂O₃ Content≥72%
Bulk Density2.62 g/cm³
CCS (110℃×24h)≥70 MPa

Description

Andalusite Castable

Material System & Positioning

Andalusite castable introduces andalusite aggregate into a high-alumina matrix with Al₂O₃ ≥72% and service up to 1650℃. Andalusite mullitizes at high temperature with slight volume expansion that offsets sintering shrinkage, giving stable long-term volume and low creep. It is Henan Songrui's professional grade for hot blast stoves, mixers and torpedo cars under long-term hot heavy duty.

Key Performance

  • Controlled micro-expansion: mullitization expansion offsets shrinkage, stable long-term volume.
  • Good thermal shock resistance: suits frequent heating/cooling without cracking or spalling.
  • Low creep: stable under load for arches and load-bearing structures.
  • Stable linear change: superior to ordinary high-alumina castable.
  • Reliable strength: CCS (110℃×24h) ≥70 MPa.

Applications

  • Steel & Iron: hot blast stove domes and hot zones, mixer linings, hot metal ladle and ladle permanent layers, torpedo cars.
  • Coking: coke oven doors, ascension pipe linings.
  • Ceramics/Glass: high-temperature kiln furniture supports and linings.

Selection Advice

The unique value of andalusite castable is high-temperature micro-expansion compensating shrinkage—preferred for hot blast stove domes, mixers and torpedo cars under long-term hot service; ordinary high-alumina is more economical for general medium-temperature zones.

Installation & Maintenance

Heat up gently with expansion joints reserved to avoid expansion stress concentration; control water strictly and densify fully. Expansion joint design and drying curves available.

Quality Assurance

Henan Songrui New Refractory Materials Co., Ltd. (Xuanhua Town Industrial Park, Henan) is a 2024 Class A taxpayer and SRDI SME. For selection, quotation or installation guidance, contact Manager Zheng (17513376789 / 17513376789@163.com).

Key Features

  • Andalusite mullitizes in service with slight expansion
  • Controlled expansion offsets shrinkage for long stability
  • Good thermal shock resistance for frequent cycling
  • For hot blast stove crowns, burners and torpedo ladles
  • More stable linear change than ordinary high-alumina grades
  • Gentle drying with reserved expansion joints

Typical Applications

Andalusite castable leverages mullitization micro-expansion for thermal shock and creep resistance:

  • Steel & Iron: hot blast stove domes and hot zones, mixer linings, hot metal ladle and ladle permanent layers, torpedo car linings.
  • Coking: coke oven doors, ascension pipe linings.
  • Ceramics/Glass: kiln furniture supports and linings.
  • Advantage: service up to 1600℃, micro-expansion compensates shrinkage, low creep for long-term hot heavy-duty zones.

FAQs

Unique advantages of andalusite castable?

Andalusite mullitizes with slight expansion at high temperature, offsetting shrinkage and creep, giving good thermal shock resistance for hot blast stoves and mixers.

Which furnaces suit andalusite castable?

Hot blast stove domes, mixers, ladle permanent layers, torpedo cars, coke oven doors.

Maximum temperature?

About 1600℃ with stable volume and low creep.

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