Chrome-Corundum Castable
Corundum CastablesNon-ferrous Metals

Chrome-Corundum Castable

Chrome-corundum castable incorporates Cr₂O₃ (3-8%) to form viscous slag films at high temperature that block penetration. 1750℃ max service, outstanding resistance to non-ferrous slags.

Technical Data

Max. Service Temp.1750℃
Cr₂O₃ Content3-8%
Bulk Density2.95 g/cm³
CCS (110℃×24h)≥85 MPa

Description

Chrome-Corundum Castable

Material System & Positioning

Chrome-corundum castable incorporates chromia (Cr₂O₃ 3-8%) into a corundum matrix, with service up to 1750℃. Chromia markedly improves resistance to non-ferrous slags and molten metal; a high-viscosity slag film forms at temperature to inhibit slag penetration. It is Henan Songrui's dedicated grade for copper, aluminum and zinc smelting furnaces.

Key Performance

  • Outstanding non-ferrous slag resistance: Cr₂O₃ enhances resistance to Cu/Pb/Zn slags.
  • Self-protecting slag film: high-viscosity film at temperature blocks slag penetration.
  • High hot strength: CCS (110℃×24h) ≥85 MPa for bath and slag line zones.
  • Erosion resistance: dense structure against metal stream and gas-flow erosion.
  • High temperature: up to 1750℃.

Applications

  • Non-ferrous: copper flash smelter shaft and settler walls, anode furnaces, nickel rotary kiln hot zones, lead-zinc slag lines.
  • Glass: regenerator checkers, tank walls against alkali vapor.
  • Waste-to-energy: high-temperature corrosive walls, melting furnace linings.
  • Petrochemical: gasifier hot slag zones.

Selection Advice

Chrome-containing materials face environmental restrictions in some regions—verify local regulations before purchase. Chrome-corundum offers far stronger non-ferrous slag resistance than ordinary corundum; where chrome is restricted, evaluate chrome-free alternatives such as magnesia-spinel.

Installation & Maintenance

Use dust protection for chrome-bearing raw materials during installation and fire per the dedicated curve. Confirm service conditions and environmental compliance with Henan Songrui's technical team before selection.

Quality Assurance

Henan Songrui New Refractory Materials Co., Ltd. (Xuanhua Town Industrial Park, Henan) is a 2024 Class A taxpayer and SRDI SME. For selection, quotation or installation guidance, contact Manager Zheng (17513376789 / 17513376789@163.com).

Key Features

  • Chromia fines for outstanding non-ferrous slag resistance
  • Forms a viscous high-temp slag film against infiltration
  • High hot structural strength for baths and slag lines
  • For copper, aluminum and zinc non-ferrous furnaces
  • Better than ordinary corundum in non-ferrous slag
  • Chrome material handling and corundum drying curve required

Typical Applications

Chrome-corundum castable incorporates chromia for superior slag and erosion resistance:

  • Non-ferrous: copper flash smelter reaction shaft and settler walls, anode furnaces, nickel rotary kiln hot zones, lead-zinc smelting slag lines.
  • Glass: regenerator checkers and tank walls against alkali vapor attack.
  • Waste-to-energy: high-temperature corrosive walls, melting furnace linings.
  • Petrochemical: gasifier hot slag zones.
  • Advantage: service up to 1800℃, extreme resistance to slags (especially basic) and metal.

FAQs

Which industries suit chrome-corundum castable?

Copper flash smelters, nickel rotary kilns, lead-zinc furnaces, waste-to-energy and gasifier high-slag zones.

Advantages of chrome-corundum?

Cr₂O₃ content gives extreme slag penetration and erosion resistance for basic-slag and metal-stream zones, extending life.

Maximum temperature?

About 1800℃ maximum, for long-term service above 1650℃ in aggressive zones.

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